{"id":58,"date":"2017-12-14T18:41:10","date_gmt":"2017-12-14T09:41:10","guid":{"rendered":"https:\/\/www.magprost.jp\/en\/?page_id=58"},"modified":"2020-12-14T13:59:20","modified_gmt":"2020-12-14T04:59:20","slug":"solution","status":"publish","type":"page","link":"https:\/\/www.magprost.jp\/en\/solution\/","title":{"rendered":"Problem Solving Capability"},"content":{"rendered":"
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We will solve customer`s problem in the best plan<\/h2>\n
Because of the experience of magnetic manufacturing\uff0cwe can solve all kinds of problems.
\nHave advanced knowledge and the planning ability magnetic material professionals can support customers solve different problems
\nWe will after hearing the problems, thoroughly reviewed the cost, production system, design specification, quality and delivery\uff0cand provide new solutions to customers
\nPlease consult with our professional staff who have abundant experience and solved all kinds of problems<\/div>\n<\/div>\n
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MAGPROST’s advantage<\/h2>\n
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All is for the customers<\/div>\n
This attitude is widely praised by customers\uff0cgot many kinds of orders
\nAs a professional in magnetic manufacturing \uff0cWe satisfy our customers with higher precision and higher quality products\uff0c
\nContinuously improve\u201cquality management ability \u201d\u201canalysis ability \u201d\u201cproduct ability\u201d\u201cdevelopment ability\u201d\u201cproposal ability\u201dand strengthen the system\uff0c
\nTake the magnetic material as center\uff0cContinue to challenge and try to expand business possibilities.<\/p>\n<\/div>\n<\/div>\n

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MAGPROST’s best Solution<\/h2>\n
Responding to challenges and guarantee quality<\/div>\n
From planning scheme to stable supply of production \uff0call managed by MAGPROST
\nAfter being commissioned, plan, file, sample, evaluate and analyze\uff0cand repeat confirmation of the project selection\uff0cafter got the optimal evaluation results then enter the mass production
\nMoreover\uff0cThe design adjustment and specification changes can also be quickly matched\uff0cStable supply is achieved on the basis of the quality system within the company.
\nThe implement of the best solution of magnetic material products<\/div>\n

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MAGPROST Problem solving case<\/h2>\n

\n\t\t\t\t\t\t The following case is that MAGPRST support all kinds of customers needs.
\nThis one is the premise of “cost reduction”
\nWhile seeking to reduce costs\uff0c pursuit of solutions for customets’ problems continuously,We will continue to do our utmost to satisfy the demands of customers’ “want to” and “want”<\/p>\n

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\n\t\t\t\t\u300cSpace saving in EMC measures for EV and HEV\u300d<\/h3>\n
Major car electric parts manufacturers N company<\/div>\n
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\n\t\t\t\t\tWe discussed the EMC measures under space saving.<\/div>\n

Recently, EV and HEV units have been miniaturized every time the generation is renewed.
\nAt the same time, EMC standards are also added and stricted.
\nIn order to meet EMC standards in a limited space, it is necessary to select appropriate soft magnetic core materials and support production for installation cases with complex shapes.
\nHowever, we received consultation because there are no suppliers who can balance it and have a cost competitiveness.
\nWe provided a CAD model of the unit that is expected to install emc countermeasure core, and immediately began selecting core materials and designing cases.
\nSince we handle everything from ferrite cores to nanocrystalline materials, we considered the selection of core materials without limiting them, and immediately selected the optimal core material.
\nAfter the core material selection, the case shape design is started. It was designed with the structure to obtain the maximum EMC countermeasure effect in limited space while considering vibration durability.
\nWe delivered the initial sample with the core assembled to the case created with a 3D printer, and as a result of emc testing, we were able to meet EMC standards.
\nBecause it was urgent, we were allowed to respond in a short delivery time of 30 days from the first consultation to the initial sample delivery.
\nIt is an example that can cope with a wide range of core materials, and can cope with everything from the selection of core materials to the design of the case because we are able to handle it all at once.<\/span><\/p>\n<\/div>\n<\/div>\n

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\n\t\t\t\u300cMeasurement of inductance for direct current flow under high current conditions\u300d<\/h3>\n
Major automotive electrical components manufacturer H<\/div>\n
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\n\t\t\t\t\tAlthough emc countermeasure cores suitable for high-frequency bands are adopted, it is necessary to raise the level of low frequency band characteristics, and we received consultation on countermeasures.<\/div>\n

We tried to improve the specification based on the core specifications adopted, but we did not get the characteristics which were evaluated after the unit implementation.
\nIt is evaluated under the current conditions of 200A, but it is said that 50A was the maximum for dc superimposed inductance actual evaluation for the core single item.
\nAccording to the measured value of 50A, the characteristics under 200Adc are calculated, and the specification improvement is studied.
\nThe failure to get the expected characteristics is due to the deviation between the calculated characteristics and the measured characteristics. It is necessary to investigate the measured characteristics in this case.
\nAs a response to our company, we measured the candidate core specification obtained by computer calculation under the current conditions of 200Adc, and established the specification.
\nWe were able to take measures with a core specification that was cheaper than the core specification that was originally considered, and we were able to realize a significant cost reduction.<\/p>\n

It is an example that can be dealt with because we have a direct-view flow superimposed inductance measurement system that can measure up to 400A.<\/span><\/p>\n<\/div>\n<\/div>\n

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\u3010Strategy about\u300aWhether the material used is suitable or not\u300bfor cost reduction\u3011<\/h3>\n
Customer\uff1acompressor motormaker Ncompany<\/div>\n
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The customer which used the anistrope ferrite 9 materials produced by Japanese magnet manufacturer , discussed to reduce the cost\uff0cMAGPROST received the consultation.<\/div>\n

When we confirmed the magnet specification\uff0cfocus on the shape of the difficulty of magnetization\uff0cit’s impossible to achieve the magnetic property
\nAnalyze the results of using magnets\uff0cmake some adjustments in the direction of magnetization in the same shape\uff0ccan lower the grade of the material.
\nSo we proposed a reduction of two levels 5 meterial.The torque characteristic of the motor was reduced by about 3%\uff0cbut it’s within the tolerance range of the properties\uff0cThe judgment is completely usable.
\nOther types of machines also unfold horizontally\uff0creduced the cost of tens of millions yen successfully.<\/p>\n

This is because we are familiar with the forming of magnets in magnetic fields\uff0cso this can be proposed<\/span><\/p>\n<\/div>\n<\/div>\n

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\u3010Build on basic data\uff0cProposal of cutting engineering \u3011<\/h3>\n
Customer\uff1aLarge consumer electronics manufacturer , Company H<\/div>\n
\n\t\t\t The magnet in the sensor used when the door opens\uff0cin order to reduce costs and improve the engineering of sensor mismeasurement\uff0cMAGPROST received the consultation.<\/span><\/p>\n

In order to avoid detection errors during the shock from the door switch\uff0ctake the tiny adjustment of magnets during assembly
\nFor a long time\uff0cHow to reduce the adjustment of magnet became a project\uff0cbut there is still no satisfactory solution.
\nUnderstand the movable area of the door and the detection area of the switch sensor\uff0cthen verified the compatibility of the magnetic force line.Found that the Angle management of magnetic force line is the reason.
\nOur proposal was adding geometry specification requirements on the magnets.And asked customers to evaluate the improved products\uff0cturned out that we don’t need to adjust the position of the magnets
\nIn addition\uff0cWe already collected magnetic field data of the entire magnet under 30 conditions\uff0cand established basic database . As a result, even changed the specifications of the door\uff0c
\ncan also set the installation conditions of sensors and magnets according to basic data.Cut the numbers of projescts successfully and stability.<\/p>\n

Because we can make evaluation of the magnetic power line visualization of the magnet,so this can be proposed<\/span><\/p>\n<\/div>\n<\/div>\n

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\u3010Through the variation of magnet types and magnetic waveform ,Improve reliability and small, lightweight\u3011<\/h3>\n
Customer\uff1aAutomobile component large enterprise ,Company A<\/div>\n
As a magnet for rotating sensors\uff0cin the discussion of using injection molding magnet ,take reducing costs and increasing reliability\uff0cMiniaturization, lightweight as purpose\uff0cMAGPROST received the consultation<\/span><\/p>\n

The temperature must be high\uff0cThe thermoplastic countermeasures of injection molding magnets have become the main project
\nPPS medium is qualified for the performance \uff0cbut the price is high and the cost don’t match. There is an advantage in the cost of nylon\uff0cbut thermoplastic is not required.
\nAfter receivied the consultation\uff0c first was to solve the problem of the physical reliability \uff0cso took the isotropic sintered ferrite that is no problems on the thermoplastic side as a backup.
\nCustomers also had some knowledge of such magnets\uff0canalysised of software by magnetic field \uff0cit’s magnetism couldn’t reach the reaction requirement.
\nTake advantage of our professional knowledge of magnetic fixture\uff0csolved this problem by adjusting the magnetic waveform
\nIt is also made isotropic sintered ferrite obtained the magnetic force.
\nThe outer diameter of the injected plastic forming magnet was discussed for \u03c620,after used the isotropic sintered ferrite, the size of the outside diameter was improved to \u03c615,
\nSuccessfully made the whole device light weight miniaturized<\/p>\n

Due to rich experience in magnetizing\uff0clearned professional skills at the same time,so this can be proposed<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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The industrial territories of MAGPROST<\/h2>\n
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  • \n
    Automotive industry<\/div>\n
    \u25cfA proposal for Small, lightweight \u3000\u25cfA proposal for considering production engineering capacity
    \n\u25cfA proposal for consider quality assurance, stable supply, cost performance<\/div>\n<\/li>\n
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    Household appliance industry<\/div>\n
    \u25cfA proposal for the specification of cost performance\u3000\u25cfA proposal for a flexible supply system that can rapidly adjust production conditions for emergencies\u3000\u25cfA flexible supply system for short-term development<\/div>\n<\/li>\n
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    Safety industry<\/div>\n
    \u25cfA proposal for improving the efficiency of the specification \u3000\u25cfA proposal for the most appropriate material for the environment\u3000\u25cfA proposal for suppressing the sensors misstart happen<\/div>\n<\/li>\n
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    Medical industry<\/div>\n
    \u25cfA proposal for suppressing the influence of the surrounding environment magnetic field’s specifications \u3000\u25cfA proposal for a flexible supply system for small quantities of orders\u3000\u25cfA proposal for considering USES & the most appropriate materials for the environment<\/div>\n<\/li>\n
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    Robot industry<\/div>\n
    \u25cfA poposal for saving power, the most suitable specification for high torque \u25cfA proposal for Small, lightweight \u25cfA proposal for a flexible supply system for small quantities of orders<\/div>\n<\/li>\n
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    Power industry<\/div>\n
    \u25cfA proposal for efficient specifications\u3000\u25cfA proposal for Small, lightweight \u25cfA proposal for a flexible supply system from a small amount to a large number of orders for both side<\/div>\n<\/li>\n
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    Equipment industry<\/div>\n
    \u25cfA proposal for the most appropriate specification of frequency of using\u3000\u25cfA proposal for efficient specifications\u3000\u25cfA proposal from material to assembly are subject to requirements<\/div>\n<\/li>\n<\/ul>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

    We will solve customer`s problem in the best plan Because of the experience of magnetic manufacturing\uff0cwe can solve all kinds of problems. Have advanced knowledge and the planning ability magnetic material professionals can support customers solve different problems We will after hearing the problems, thoroughly reviewed the cost, production system, design specification, quality and delivery\uff0cand […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-58","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.magprost.jp\/en\/wp-json\/wp\/v2\/pages\/58","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.magprost.jp\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.magprost.jp\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.magprost.jp\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.magprost.jp\/en\/wp-json\/wp\/v2\/comments?post=58"}],"version-history":[{"count":8,"href":"https:\/\/www.magprost.jp\/en\/wp-json\/wp\/v2\/pages\/58\/revisions"}],"predecessor-version":[{"id":294,"href":"https:\/\/www.magprost.jp\/en\/wp-json\/wp\/v2\/pages\/58\/revisions\/294"}],"wp:attachment":[{"href":"https:\/\/www.magprost.jp\/en\/wp-json\/wp\/v2\/media?parent=58"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}